Key Features of Our Turnkey Solutions:

• Customized Layout Design:Optimized for factory space, workflow, and safety compliance.

• Equipment Supply:Complete supply of high-quality furnaces, fiberizing systems, forming lines, curing, cutting, and packing machines.

• Professional Installation & Commissioning:Experienced engineers handle on-site setup and ensure smooth production from day one.

• Staff Training & Support:Operator training, maintenance guidance, and remote technical support.

• Quality & Performance Guarantee:Ensures the production line delivers consistent panel density, fire resistance, and thermal insulation.

Ourturnkey rock wool production line solutionsprovide a complete package fromlayout designtoequipment supply, installation, commissioning, and staff training.

With our turnkey service, clients receive a fully functional production line ready for immediate operation, minimizing installation risks and production downtime.

Our turnkey approach ensures that you can start producinghigh-quality rock wool panelsefficiently and reliably without the need to manage multiple suppliers or complex installation logistics.

Q1: How long does installation take?
A:Installation time depends on the production line capacity and site conditions. A typical 5 t/h line takes3–6 monthsfrom delivery to commissioning.

Q2: What is the energy consumption per ton of rock wool?
A:Energy consumption varies by furnace type, line capacity, and automation. Typically, a modern line consumes200–300 kWh per ton.

A:

• Daily: Check furnace temperature, conveyor alignment, and fiber distribution.

• Weekly: Inspect fans, motors, and hydraulic systems.

• Monthly: Lubricate bearings, check all belts and rollers.

• Quarterly: Full inspection of the fiberizing system, forming, curing, and cutting units.

Q4: What are common production issues and solutions?

• Uneven mat thickness:Adjust linear pendulum speed or fiber distribution settings.

• Panel bonding issues:Check adhesive application system or curing temperature.

• Excess dust in line:Inspect fiberizing furnace and ventilation filters.

• Frequent downtime:Ensure preventive maintenance schedule is followed.

Q5: Can the line produce different panel widths or densities?
A:Yes, our lines areflexibleand can be adjusted for various panel thicknesses, densities, and widths without stopping the production line.

Q6: What kind of raw materials can be used?
A:Primarilybasalt, slag, or other mineral fibers. 

Q7: What technical support is available after installation?
A:

• Remote support 24/7 for troubleshooting.

• Periodic on-site inspection by our engineers.

• Spare parts guidance and training for your operators.